MODELING EXHAUST ENERGY RECOVERY WITH ORGANIC RANKINE CYCLE IN DIESEL ENGINES


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Köybaşı Ö. B., Soylu Ş.

6. INTERNATIONAL TRAKYA SCIENTIFIC RESEARCH CONGRESS 05-06 APRIL 2025 EDİRNE, Edirne, Turkey, 5 - 06 April 2025, pp.648-661, (Full Text)

  • Publication Type: Conference Paper / Full Text
  • City: Edirne
  • Country: Turkey
  • Page Numbers: pp.648-661
  • Kocaeli University Affiliated: Yes

Abstract

ABSTRACT 

The improvement in the thermal efficiency of modern internal combustion engines (ICE) has facilitated a significant reduction in specific fuel consumption, thereby minimizing emissions that cause global warming. However, emissions from ICE are one of the most important sources of increasing global warming. On the other hand, technological advances in exhaust gas energy recovery with the Organic Rankine Cycle (ORC) offer important new opportunities to reduce the contribution to global warming by improving thermal efficiency of ICE. In this study, the exhaust energy recovery potential of a 2-liter diesel engine with an ORC is investigated in GT-SUITE simulation program. Simulations were performed at 5 different exhaust mass flow rates and 4 different exhaust temperatures. The simulation results show that approximately 50% of the exhaust energy can be transferred to the ORC system and the energy input to the evaporator in the designed ORC system increases linearly with both exhaust temperature and mass flow rate. For example, when the exhaust mass flow rate is 0.2 kg/s, the energy input to the evaporator increases from 18 kW at 200°C to 35 kW at 350°C. At the same time, the mechanical power generated in the ORC system increases from 1.2 kW at 200°C to 3.2 kW at 350°C.  In addition, the energy conversion efficiency increases significantly with exhaust temperature, but the increase is not linear. The thermal efficiency of the ORC system reaches a maximum of 5% under these conditions. In conclusion, ORC-based exhaust energy recovery offers a viable solution to reduce fuel consumption and emissions by improving engine thermal efficiency.

Keywords: Exhaust Energy Recovery, Organic Rankine Cycle, IC Engines