Energy Optimization in Steam Bypass Systems Using Advanced Globe and Control Valve Designs


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Enekçi S.

in: Advances in Sustainable Energy Technologies: Optimization and Renewable Energy Applications, Doç. Dr. Doğan Çelik, Editor, Bidge Yayınları, Ankara, pp.63-99, 2024

  • Publication Type: Book Chapter / Chapter Research Book
  • Publication Date: 2024
  • Publisher: Bidge Yayınları
  • City: Ankara
  • Page Numbers: pp.63-99
  • Editors: Doç. Dr. Doğan Çelik, Editor
  • Open Archive Collection: AVESIS Open Access Collection
  • Kocaeli University Affiliated: Yes

Abstract

The continuous rise in energy consumption on a global scale

has fueled the development of solutions to mitigate the negative

impacts of industrial and residential energy use. The industrial sector

is one of the largest consumers of energy; increasing efficiency and

reducing the losses in manufacturing processes can subsequently

decrease this consumption of energy in industrial operations. The

substitution and optimization of steam-based systems have the

potential to improve the overall efficiency of a plant. Steam

optimization involves the elimination of non-useful steam via steam

bypass systems in power plants. Various bypass scenarios calculate

the steam consumption through the previous development of mass

and heat balance in a process consisting of steam turbines,

regenerative and saturated steam loops, or once-through boilers used

Lecturer Dr.Soner Enekçi , Kocaeli University , Nuh Çimento Vocational School

Kartepe/Kocaeli , ORCID: 0000-0001-7344-7186 , soner.enekci@kocaeli.edu.tr

--64--

for steam generation (Samnioti & Gaganis, 2023; Manesh et al.,

2020; Alkemade et al., 2023)

Figure 1: Steam line General drawing

Low mass flow rates of steam lead to significant entropy

imbalances arising in adjacent equipment and process pipelines.

Thus, a secure and common solution is applied to preheat the steam

working fluid or preheat process streams. Energy considerations are

essential for improving the efficiency of energy systems, with a

significant link between environmental protection and economics in

several configurations. Advanced valve solutions improve the

operability of the current systems, leading to the achievement of a

high degree of flexibility and substantial energy savings. This is an

increasingly attractive plant modernization choice because it does

not require significant investments in legislative research or new

equipment. In the case study, the contribution of the globe and

control valve optimization was presented (Padovani et al., 2024;

Serrano et al., 2020).