A New Approach to Multi-Stage Incremental Forming Method


Creative Commons License

Onal Ü., Seçgin Ö., Özsert İ., Çoban A., Cesur İ.

ARABIAN JOURNAL FOR SCIENCE AND ENGINEERING, cilt.49, sa.11, ss.15325-15334, 2024 (SCI-Expanded, Scopus) identifier identifier

  • Yayın Türü: Makale / Tam Makale
  • Cilt numarası: 49 Sayı: 11
  • Basım Tarihi: 2024
  • Doi Numarası: 10.1007/s13369-024-08970-2
  • Dergi Adı: ARABIAN JOURNAL FOR SCIENCE AND ENGINEERING
  • Derginin Tarandığı İndeksler: Science Citation Index Expanded (SCI-EXPANDED), Scopus, Aerospace Database, Communication Abstracts, Metadex, Pollution Abstracts, zbMATH, Civil Engineering Abstracts
  • Sayfa Sayıları: ss.15325-15334
  • Açık Arşiv Koleksiyonu: AVESİS Açık Erişim Koleksiyonu
  • Kocaeli Üniversitesi Adresli: Evet

Özet

Producing vertical edged parts in sheet metal forming methods can cause tears on the sheet. The incremental forming method can allow sheet forming without tears. Forming can be done multi-stage to prevent this tear. Incremental forming method can be used in prototype production. The most important advantages of incremental forming method are that it is fast and inexpensive. In this study, we applied multi-stage forming to the two-point incremental forming-rolling blank holder method. Thus, we have developed a new way: the multi-stage, two-point incremental forming-rolling blank holder method. Parts with vertical edges are produced, and the wall thickness distribution is examined. The work material is a DC04 sheet with a thickness of 0.98 mm. The workpiece is axially symmetrical with a wall angle of 90 degrees. The effect of four different parameters were researched: increment, feed rate, clamping pressure, and angle increment. Three different levels were determined for each parameter. The wall thickness distribution of the parts obtained from the experiments was measured.